Plate and frame filter press is an industrial-grade solid-liquid separation system utilizing pressure-driven separation technology. Its modular structure consists of precision-cast filter plate assemblies, high-strength support frames, and multi-stage fluid transport systems.
The pressurized feeding system enables deep filtration of suspensions: filter cloth media retains solid particles to form high-density filter cakes, while filtrate is efficiently recovered through dedicated drainage channels.
Standardized Process:
1. High-pressure slurry feeding
2. Precision solid-liquid separation via filter media
3. Purified liquid phase recovery through engineered drainage
4. Automated discharge of high-solid-content filter cakes
This equipment demonstrates superior performance in environmental engineering (wastewater treatment), chemical manufacturing, food processing, and pharmaceutical applications. Technical variants (plate-frame, chamber, and diaphragm-enhanced types) address customized separation requirements across industrial sectors.
High technology
Shining stands out as a pioneering force in the filtration industry, leveraging cutting-edge technologies like HPT (High-Pressure Technology) and TT2 Fast (High-Speed Opening Systems) to set new benchmarks in performance and efficiency. These technologies underscore Shining’s dedication to innovation, adaptability, and high-performance solutions. By redefining filtration standards, Shining continues to deliver tailored solutions that meet the evolving needs of diverse industries, from manufacturing to environmental applications. Their commitment to advancing filtration technology positions them as a trusted partner for businesses seeking efficiency, reliability, and cutting-edge performance.
Italian Quality
Shining epitomizes Italian engineering excellence, delivering cutting-edge filtration solutions like HPT (High-Pressure Tech) and TT2 Fast systems. By synergizing precision craftsmanship with innovation, we empower global industries with reliability, efficiency, and performance—cementing leadership in redefining filtration standards.
How does a filter presses work?
The operation of a filter press is engineered through multi-stage separation processes, achieving optimal solid-liquid phase separation via precision control. The standardized operational sequence is as follows:
1.Mud Feeding: The high-pressure feeding system injects the solid-liquid suspension into the feed end, ensuring homogeneous distribution across filtration modules.
2.Chamber Filling:Hydraulic locking mechanism compacts precision-aligned reinforced filter plates to form sealed chambers. Specially designed flow channels enable 3D slurry distribution and directional filtration pathways.
3.Filtration Process: Multi-stage pressurization (hydraulic/pneumatic optional) achieves 0.8-2.0MPa gradient pressure control. Depth filtration through filter media forms dense filter cakes (porosity ≤35%) with filtrate collection.
4.Filtrate Collection:Intelligent drainage system with 3D network achieves ≥98% filtrate recovery rate, allowing direct discharge or recirculation of separated liquid phase.
5.Formation of Solid Cake:Automatic system determines cake maturity when pressure differential reaches setpoints. Moisture sensors monitor cake humidity (typically ≤28%) to form structurally stable solid residues.
6.Cake Release:Hydraulic plate separation with programmed sequence combines with vibration-assisted discharge system to ensure complete cake release, achieving 2-3min/batch cycle time for enhanced throughput.
Why choose shining filter presses?
Intelligent integration constitutes the technological hallmark of shining’s fully automatic filter presses. Engineered with Industry 4.0 compliant autonomous operation systems, these machines guarantee sustained high-efficiency separation under extreme pressures through precision alloy frameworks and polymer composite plate assemblies.
The modular design architecture enables customized configurations ranging from filter cloth media selection to chamber dimension specifications, allowing dynamic process optimization based on operational parameters including throughput requirements and particle size distribution.
Manufacturing adheres to heavy-duty durability standards, with mission-critical components undergoing ISO 9001-certified enhancement processes to maintain industry-leading MTBF (Mean Time Between Failures) throughout the equipment lifecycle.
The high-pressure solid-liquid separation system excels in demanding applications from mineral refining to water reclamation, integrating patented water conservation technologies that enable closed-loop water recycling, reducing net freshwater consumption per processing unit by over 40% compared to conventional systems.
Shining offers comprehensive service protocols that encompass technical consultation, equipment commissioning, personnel training, and preventive maintenance programs. Our global strategic warehousing network ensures a 48-hour emergency response for critical spare parts.
Adhering to sustainability as our core strategic positioning, we drive paradigm shifts in traditional industrial wastewater treatment through innovative solid-liquid separation technologies, achieving synergistic development between industrial production and ecological conservation.
Our engineered solutions have been validated across six major industries, including mining, aggregates, and recycled materials, demonstrating distinct process advantages, particularly in high-pressure rapid-opening plate-and-frame filtration systems.
When evaluating equipment selection, three core process parameters should be prioritized: throughput capacity, cake moisture content, and filtration cycling efficiency, in addition to customized functional requirements for unique operating conditions.
